Reporting to Shift Miller the Technical Machine Operator will be responsible for attending to all milling machinery located on the roller floor and ensure proper adjustment of the product as well as maintaining Good Manufacturing Practices (GMP).
Responsibilities
Production Plan
Execution
- Attend
daily Production Planning Meeting through DAB
- Effective
execution of all production plans
- Accurate
product and additive reconciliation ahead of posting by the Miller
- Timely
reservation of all consumables required in the mill
Implement Food Safety objectives
- Enhance
customer experience through production of conforming products
- Maintain
GMPs of above 90%
- Ensure
compliance to legal/regulatory requirements
- Implement
Quality Plan and other food safety programs
Grain Cleaning Process
- Drive
operational excellence by maintaining equipment efficiencies
- Ensure
optimal water addition for the wheat grain
- Ensure
adequate lying time for wheat
- Maintain
hourly transfer target for wheat at 17MT/hr
- Ensure
optimal separation of screenings
- Oversee
the proper handling and mixing of screenings into byproduct
Optimize Grain
Conversion
- Maintain
set extraction rates and other milling efficiencies
- Adopt
and implement the wheat grist
- Participate
in investigating process losses and take prompt corrective actions
- Adhere
to Product Specifications
Pest Management
- Adopt
the best industrial practice by maintaining proper hygiene levels
- Ensure
proper Sanitation of equipment through the deep cleaning process
- Conduct
equipment and process inspection for traces of infestation
- Ensure
AM and PM support in regard to equipment maintenance
Maintenance Programs
- Maintaining
proper working integrity of the milling equipment by adopting the best
industrial practice.
- Conducting
routine equipment inspection.
- Participate
in the Autonomous Maintenance through trainings, tagging and elimination
of abnormalities.
- Conduct
Condition Based Maintenance activities and report any machine
abnormalities.
- Ensure
support for Planned Maintenance, Roll change, sifter maintenance,
servicing drives etc.
- Participate
in the troubleshooting process and correct any abnormalities. Use
available manuals for interpretation of errors.
Continual Improvement
Initiatives
- Improve
operational efficiencies through PaTaMu
- Identify
process challenges & use PDCA to address bottlenecks
- Participate
in the training program to enhance competences
- Participate
in the planned performance reviews with the Shift Miller
- Support
activities around Unga’s culture code – FIRST.
- Participate
in organizing site events and other initiatives
- Participate
in the planned workplace safety trainings
- Ensure
adherence and compliance to safety requirements
Communication &
Accountability
- Improve
on process accountability through F2F discussions.
- Ensure
concise, clear and effective communication.
- Participate
in conflict resolution. Escalate chronic issues that require urgent
attention
Process documentation
and Reporting
- Document
and maintain all process records
- Participate
in generating Production Report, Mill backup report, records for additive,
magnet cleaning records, sifter maintenance records…
- Participate
in the daily reconciliation of additives
- Participate
in the stock take process and take corrective actions against variances
How to Apply